Accuracy advantage: The depth of the planing groove is directly related to the effect of the corner. If the depth error reaches 0.05mm, the bending position R is obviously different. When the vertical planer is working, the planer to the table is fixed to run in a straight line, and the distance accuracy from the tooltip to the table is controlled within the range of 0.02mm. When the horizontal planer is working, the knife faces a platform with a width of 1.5 meters and a length of more than 4 meters. It is difficult to control the accuracy within the range of 0.1mm.
Loss of electrical energy: when the vertical planer is planning, the tool rest part does the round-trip movement, and its weight is about 60kg. When the horizontal planer is planning, the gantry and the tool rest part do the round-trip together. Movement, its weight is about 1000kg, and its energy loss is more than 10 times that of the vertical planer, so the vertical planer is an energy-saving and environmentally friendly device.
Advantages in the processing range: the vertical planer has more than a dozen independent pressure plates and more than a dozen independent clamps to automatically clamp the plate material, no matter the size of the plate, it can be processed horizontally and vertically, and the small workpiece is 80* 80mm. The horizontal planer is only for planning for large sheets. After the longitudinal planing is passed, the sheet material is deformed and cannot be clamped horizontally, resulting in the horizontal not being able to plan the groove.
Advantages of processing technology: the working table of the vertical planer is made of the overall heat treatment of the die steel and then finely ground by the grinder Jiangsu thin plate slotting machine, and the surface fineness reaches the mirror effect. The work surface of the horizontal planer is welded by ordinary iron plates. The hardness of the stainless steel plate is higher than that of it. The planed wire and the damaged blade make the surface pitted. This is why the processed product is speckled.
Installation advantages: The vertical planer is welded by steel plates, with high strength and stable and quiet operation. It only needs to be leveled and installed on a flat and solid cement floor to be able to work stably, and it is very convenient to relocate and hoist. Due to the high-speed operation of the gantry, the horizontal planer has a large impact force, and the platform needs to be adjusted.
Safety advantage: The vertical planer automatically clamps the workpiece by hydraulic pressure, automatically locates and works automatically, and the operator is far away from the moving parts of the machine tool. The horizontal planer clamps the workpiece within the range of motion of the machine tool, the gantry moves at a high speed, and the control part runs together with the gantry, which is easy to cause personal injury to the operator, and there is a great potential safety hazard.
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Main Structure of V Grooving Machine:
The ZFY's V groove cutting machine is composed of 3+1 axis CNC servo control, hydraulic clamping system, electrical control system, and main steel frame.
1. CNC servo drive system
The CNC V grooving machine is 4 axes control, the X-axis, Y1 axis, Y2 axis, Z-axis. high positioning accuracy, All motors are controlled by servo motors.
X-axis system
The X-axis system is composed of E21320 servo motor, timing belt, timing wheel, ball screw, linear guide rail, back gauge rack, clamping tools, etc parts. The motor drives the ball screw and back gauge rack to make a rectilinear motion on the guide rail, and provide the accurate positioning power for the back gauge mechanism.
Y-axis system
The Y1, Y2 axis system of this equipment is composed of 1KW AC servo motor, timing belt, timing wheel, ball screw, mobile clamp, and other parts. Its function is that the motor moves linearly on the linear guide by driving the ball screw with the power to achieve accurate positioning of the V-groove.
Z-axis system
The Z-axis system is composed of C20604 servo motor, timing belt, timing wheel, ball screw, cutter holder, and so on. Its function is to drive the ball screw and cutter seat makes rectilinear motion through timing belt and timing wheel and provides precise positioning power for the tool holder.
2. Hydraulic system
The Hydraulic system is divided into two groups, and the pneumatic system if part of the back gauge. Its function is to provide clamping force and tightly holding plate before grooving.
3. Electrical control system
The electrical control system is composed of PLC, actuator, touch screen, an electric control element, an electrical cabinet, etc. The electrical board is installed on the inside of the machine for easy maintenance and strong protection. Through the control of the system, all work of this equipment can be realized.
4. Main steel frame
KRRASS’s CNC V grooving machine is compact in structure, reliable in performance, easy operation, no deformation forever. It is wholly welded by steel to eliminate internal stress by vibration aging so that our machine is better in strength, rigidity, and stability than the same products at home and abroad.
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Main Features of ZFY’s V Grooving Machine:
The V groover machine adopts a platform-type double guide rail structure, and the beam runs more smoothly. The blades holder processes the plate by moving left and right, back and forth, which can ensure the accuracy of each part of the groove depth.
The V groove cutting machine adopts air cooling without environmental pollution, three + 1 axis CNC servo control, and fully automatic operation and processing, improving the precision of gouging.
The CNC V grooving machine is welded with steel plates, which has strong shock resistance, eliminates internal stress through vibration aging, has good stability, and is rusted by sandblasting on the sheet metal grooving machine, and sprayed with anti-rust paint. The whole machine is processed on a CNC floor-type boring and milling machine, which ensures the parallelism and perpendicularity of each mounting surface.
The V grooving machine uses high-speed and precise gear racks, ball screws with large pitches, and high-precision, linear guides.
The main shaft system is driven by a high torque servo motor and an imported star reducer. Makes the tool holder more stable and fast when processing the workpiece.
The numerical control program design is reasonable and easy to master, which can be completed only by inputting the keyboard and processing program. According to the different materials, the knob can be used to adjust the processing speed for the convenience of the operator.
