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How to choose a suitable press brake toolings?

Views: 3320     Author: Site Editor     Publish Time: 2022-06-03      Origin: Site

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Due to the different requirements for sheet metal working industry in the world, this means that users have different requirements for the press brake toolings. The bending accuracy is determined by various factors. This article allows us to have an in-depth understanding of the press brake toolings.


Press brake toolings  are divided into standard tooling and special bending tooling according to the bending process.

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According to your different products, we can customize the following types of press brake toolings

  1. Capacity chart for air bending

  2. Upper tooling clamping 

  3. Lower tooling clamping

  4. Standard punchs

  5. Standard punchs 85°

  6. Standard punchs 88°

  7. Standard punchs 90°

  8. Standard punchs 60°

  9. Standard punchs 26°30°35°

  10. Standard R-type round tooling 

  11. Standard round tooling

  12. Flattening tooling 

  13. Standard Z-type tooing 

  14. Standard heavy duty direct-link type tooling 

  15. Accessories of upper tooling 

  16. 1V lower dies

  17. 2V lower dies

  18. multi-V lower dies 

  19. Combined dies

  20. Accessories of lower dies 



Capacity chart for air bending

The given data has been calculated based upon bending material with a tensile strength ofδb=420 MPa over a length of 1m.

图片5


V

6

8

10

12

16

18

20

24

32

35

40

50

60

63

80

100

120

130

140

150

160

180

190

200

230

260

b

4.5

5

7

8.5

12

13

15

17

23

25

28

35

43

45

57

71

85

92

100

105

115

130

135

140

160

180

r

1

1.2

1.6

2

2.5

2.8

3

3.5

5

5.5

6

8

9.5

10

12

15.5

19

21

23

24.5

26

28

30

32

36

40

0.5

2.5


























0.8

7

4.8

























1.0

11

8

6
























1.2


12

9

7






















1.5



15

12

8






















2.0




23

16

13

12

9.5



















2.5





26

22

20

15

11


















3.0







30

24

16

14

12
















4.0








44

31

28

23

18















5.0









53

47

43

31

25














6.0











61

45

36

34













8.0












88

69

65

47

36











10














110

80

60

47

43

39








12















120

90

71

65

58

55

50






16

















140

125

115

105

95

81

80

71



18



















148

135

125

110

100

95

80


20






















140

130

120

110

90


The internal radius R corresponds to approximate 16% of the die opening V.


Recommended die opening V for air bending


Material thickness         t

0.5~2.5mm

3~8mm

9~10mm

>12mm

Die opening          V

   6 × t

 8 × t

10 × t

12 × t


Bending force for

Alu

δb=300 MPa

F=F(chart)× 0.65

S.S

δb=700 MPa

F=F(chart)× 1.6

Determination of the bending force for air bending (approximation)

F(chart)=  65 × t2 / V (Ton /m)



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