What is the TP10S Controller?

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TP10S system adopts 10.1 inch full-color touch screen, simple and easy to understand operation page, providing more humanized design for the bending machine industry. In sheetmetal working industry that require high processing efficiency, a variety of step changing conditions are provided. The flexible step changing mode makes the processing speed and efficiency multiply.

Main features：

• Special numeric-control system is fitted mainframe of the press brake machine.

• Multi-work-step programming function are able to achieve an automatic operation and continuous positioning of multi-step procedures, as well as an automatic precision  adjustment for positions of rear stopper aand gliding block.

  
  

• The machine is provided with bend counting function, for a real-time display of processing quantity and power-failure memory of positions of stopper and gliding block, as well as prccedures and parameters.

  
  

• Hiwin brand ball screw and linear guide rail are used for rear stopper to ensure the positioning precision of rear stopper, for processing precision pf machine to be higher.

How to use TP10S controller

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The TP10S Press Brake has become one of the best choices in the WC67K series of sheet metal bending machines. Its accurate positioning and multi-step angle programming have become efficient investment solutions. This article will delve into the operation instructions of the TP10S controller.

TP10S Controller Operation Instructions

Directory: 

1. overview...........................................................................................................................................3

    1.6 machinediagnosis................................................................................................................6

        2.2.2 Yaxis................................................................................................................................8

    2.3 angledebugging.................................................................................................................9

        2.3.2 lowermold....................................................................................................................9

        2.3.3 otherparameter.....................................................................................................10

    2.9 greatarc...............................................................................................................................13

3. useroperation...........................................................................................................................14

    3.2 multi-stepprogramming................................................................................................15

4.commonproblem......................................................................................................................15

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1. Overview

1.1 programming/running

1.2 more programming

Parameter：

1.3 advanced parameters:

1.4 mode selection

Inching: Inching control 

Single: Automatic return after the end of a single bend 

Continuous: Automatic cycle operation

1.5 system parameter

1.6 machine diagnosis

Machine state allows you to view all the state of the machine:

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When the system isused for the first time,it is necessary to debug the machine to achieve the purpose of users.

You need to do the following steps for debugging.

2.1 valve settings

Go down: Go down.

Slow down: pressure action.

Unloading: Unloading action.

Backhaul: Backhaul action.

2.2 coefficient

2.2.1 Xaxis

2.2.2 Yaxis

Following the steps above,you are ready to adjust the bending Angle.

2.3 angle debugging

First,we set the upper and lower mold sizes:

2.3.1 upper mold

2.3.2 lower mold

2.3.3 other parameter

The following red box:

2.4 angle calibration

Set up the upper mold, lower mold, material, plate thickness and plate length, click the menu and enter manual debugging. Bend an Angle at will, then click the coordinate reference point and enter the password 1212. The actual Angle appears, enter the actual measured Angle, and the Angle is calibrated. The diagram below:

2.5 length of calibration

When the user uses the inner ruler to bend and inputs the size of the inner ruler as 100, if the actual measurement is 101, then click the menu into manual and change the coordinate reference point to 101.

When the user uses the outside dimension to bend, if the actual outside dimension is 105, switch to the top of the outside dimension, enter 105, and then switch to the inside dimension. If the inside dimension is 103, click the menu into the manual and change the coordinate reference point to 103.

2.6 frame strength

When the user needs to bend the long board, because the long board has a larger rebound than the short board, so in the same Angle of folding, the long board should be pressed deeper than the short board, in order to correctly bend the required Angle.At this time, the frame strength of the material needs to be set, as shown in the figure below:

Before setting, please close the magnetic grid ruler first, step the upper mold and the lower mold to the flush position, then click the key to calibrate, the current position will automatically change to 0mm, then step on to stop the slider, check whether it will jack up the oil cylinder, and set the maximum limit position.

Drive the compensation motor to the maximum position, input the maximum voltage and the maximum height. Then the compensation motor is driven to the minimum position, input the minimum voltage and the minimum height.

2.9 great arc

To set the size of the arc, click to generate the program 

3. user operation

3.1 single step programming

The user only needs one machining step when as follows:

Programming steps:

First set up the material, thickness, long plate and mold base, opening height and the speed change point, then set up the target size and bending Angle, set up after the first step, click on add processing step by step number (see above), and then click the insert step sequence, at this point you can edit the second step, and so on, in the process of programming, will copy the programming of all parameters on the step.

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Problem	Solution
The oil pump won't start	1. check the feedback single of oil pump   2. check oil pump signal output   3. check emergency stop
Stop after the pump starts	1. check emergency stop   2. check oil pump line
X,Y motor is not running	1. heck emergency stop   2. does the servo have an alarm   3. is the motor wire loose   4. servo communication failure
The Y-axis motor does not move	1. check if the slider is on it   2. check if the drive alarms   3. is the oil pump on   4. is there on limit
Unable to start	1. did you release it during   2. the emergency stopis the oil pump on   3. is the servo normal   4. is it at top dead center
Valve is not action	1. did you release it during the emergency stop   2. has the oil pump started   3. check valve operation configuration   4. check upper and lower dead center signals   5. check the foot switch   6. check relay output
Abnormal action	1. check the holding time   2. check unloading time   3. check the oil pump
Error showing X,Y-axis position	1. power is suddenly cut off during operation   2. the encoder wire is loose Solution: reset the coordinate reference point
The bending angle error is too large	1. check the parallelism of the working table   2. check the parallelism of both ends of the slider   3. check the cutting edge center of upper and lower molds   4. check whether the Y-axis belt is loose   5. check Y axis transmission confficient   6. check the parameters of the mold   7. check upper die parameters   8. check materials, board length, board thickness and frame stength   9. did you use angle crowning   10. plate thickness and groove width ratio   11. pressure holding time is different

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